Our Micro Molding is a highly precise manufacturing technique used to produce miniature plastic parts with intricate details and dimensions down to millimeters or even microns. It’s the perfect solution when considering material selection, part geometry, tooling requirements, and process limitations unique to micro-scale production. At AMT, our expertise in innovation extends to manufacturing high-precision molds that optimize the use of thermoplastics.
Micro-molding materials are highly versatile to meet the specific requirements of innovative part designs. For critical components, the process often utilizes advanced or specialized compounds to satisfy stringent manufacturing demands. Commonly used materials include PEEK, PEI, carbon-filled LCP, Polycarbonate (PC), and Liquid Silicone Rubber (LSR). These materials are valued for their biocompatibility, electrical conductivity, heat resistance, and excellent mechanical properties. Our expertise in manufacturing complex part designs and optimizing resin properties ensures exceptional performance and reliability for your components.
Micro 2K molding involves molding plastic or silicone materials around micro-sized components. In this process, the micro parts are placed into a mold and injected with heated plastic or silicone. This approach allows the part to be formed in a single mold, eliminating the need for creating two separate components and assembling them or using two tools to overmold one material onto another. This method saves both time and resources while enhancing efficiency.
Micro insert molding integrates a metal insert with another material, such as plastic or silicone, through injection molding. This process seamlessly combines materials into a single component and is widely used in medical devices, electronics, and automotive applications. It eliminates the need for secondary assembly, enhances product durability and functionality, and reduces costs.
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